Universal panel bender
Description
High-Performance Universal Panel Bender
Precision · Efficiency · Automation · Flexibility
CNC Automation
Servo-Driven
Energy-Saving
Flexible Configuration
Servo-Driven
Energy-Saving
Flexible Configuration
Core Advantages
- Full-touch HMI with advanced CNC control: Equipped with powerful industrial CNC systems such as Germany BECKHOFF, offering intuitive operation and high reliability.
- Servo-driven mechanical clamping with flexible positioning: Ensures stable sheet control, precise alignment and excellent adaptability for various part sizes.
- Modern industrial design: Clean and elegant appearance, energy-saving performance, low noise and eco-friendly operation.
- Highly configurable platform: Rich configuration options to meet diverse bending requirements and complex applications.
Key Structures & Functions
1. Transmission & Machine Frame
- Folding beam transmission system: Servo motor with low-backlash planetary reducer and high-precision heavy-duty lead screw drive ensures accurate motion along the programmed path.
- High-rigidity one-piece casting: The main frame is integrally cast and optimized by finite element dynamic analysis to improve stiffness, reduce transmission load and enhance sensitivity and response speed.
2. Mold System
- Compression mold: Quenched and precision-ground mold base ensures long-term accuracy, consistency and stable performance.
- Hinged mold: Ideal for complex-shaped workpieces and compensates for the limitations of fixed compression molds. Pneumatic hinges can lift to avoid contact with sensitive surfaces and prevent scratches.
- Short mold system: Enables partial folding, wrinkle forming and open-edge bending to expand the forming process. Optional independent upper and lower short molds and multi-direction short mold configurations with a unique T-shaped folding beam.
- Fully automatic tool change: Supports rapid size adjustment and automatic mold changing during processing to maximize uptime.
3. Positioning & Feeding
- Positioning device (pressing rod): Supports chamfer positioning and edge positioning. Automatic, safe and easy to operate.
- Rotary feeding device: Servo-controlled mechanical pressing with full-sheet clamping capability and strong adaptability to different material types and thicknesses. Built-in guide rails provide high speed, high accuracy and stable operation.
4. Press Foot
- Various press-foot designs for different sheet materials and sizes.
- Non-metallic press feet available for scratch-sensitive or high-end workpieces.
Germany BECKHOFF CNC System
- Optional 15″ / 17″ color touch display
- Storage for more than 20,000 programs, data backup via USB
- Offline programming, 2D bending simulation and contour programming (optional)
- Automatic calculation of pressing force, stroke and safe areas
- Convenient and fast adjustment of sizes and angles
- Automated wiring interface (Colina), system diagnostics and a complete bending process library
- Supports hinged molds for complex-shaped workpieces
- Fully automatic tool change with quick setup
- Pneumatic hinges to prevent surface scratches
- Full servo-electric control for energy-saving and high efficiency
- Full-touch HMI integrated with a high-end CNC platform
- Automatic tool-change system for higher productivity and a better operating experience
- Highly flexible positioning device for asymmetric parts
- Built-in precision compensation to ensure consistent bending quality
- New-generation industrial design: clean, elegant and professional
Core Advantages
- Full touch man-machine interface, equipped with powerful CNC system (e.g., Germany BECKHOFF CNC system)
- Mechanical servo reliable clamping, flexible positioning device, high adaptability
- Simple style appearance, beautiful and elegant, energy-saving, environmental protection, low energy consumption and low noise
- Rich configuration, flexible collocation to meet diverse needs
Key Structures & Functions
Transmission & Main Body
- Folding beam transmission mechanism: Servo motor equipped with low-backlash planetary reducer and heavy-duty high-precision lead screw drive, operating according to the planned path
- The main body is integrally cast with high strength and rigidity, optimized through finite element dynamic analysis to reduce transmission load weight and improve transmission sensitivity and response speed
Mold Related
- Compression mold: After quenching, the mold base is processed by high-precision grinding to ensure accuracy, consistency and stable use
- Hinged mold: Can adapt to the processing of complex-shaped workpieces and make up for the shortcomings of fixed compression molds; Pneumatic hinges can avoid the molding surface as needed to prevent scratches between the mold and the board surface
- Short mold device: Can realize partial wrinkling and empty edge folding to expand the molding process; Optional separate upper and lower short molds and multi-directional short mold configurations, equipped with unique T-shaped folding edge beam
- Fully automatic mold change: Quick size adjustment, capable of changing molds during processing
Positioning & Feeding
Positioning device (pressing rod): Supports two positioning modes (chamfering positioning and edge positioning), automatic positioning with easy operation and safety
- Feeding rotary device (pressing rod): Mechanical pressing is stable and reliable, capable of clamping the entire sheet with strong adaptability; Different pressure head forms can be selected according to customers’ materials and specifications, with full servo control and built-in guide rail, achieving high speed, high precision and stable operation
Press Foot
Develop various forms of press feet for sheet metal parts of different materials and sizes; Non-metallic press feet can be selected for all kinds of sensitive
orkpieces
CNC System (Germany BECKHOFF)
Optional 15/17-inch color display touch screen
- Storage space for more than 20,000 programs, data storage via USB
- Offline programming, 2D bending simulation, outline programming function (optional)
- Automatic calculation of pressing force, stroke and safe area; Convenient and quick size and angle adjustment
- Automated wiring interface (Colina), system diagnosis function, complete section process model library
- Hinged mold can adapt to the processing of complex-shaped workpieces and make up for the shortcomings of fixed compression molds
- Fully automatic mold change, quick size adjustment, and mold change during the process
- Pneumatic hinges prevent scratches, full electric servo control, energy-saving and environmental protection
High-Performance Panel Bender
- Full touch man-machine interface + powerful CNC system
- Automatic mold change technology improves processing efficiency and better operating experience
- Highly flexible positioning device, suitable for positioning asymmetric workpieces
- Built-in precision compensation scheme to ensure high-quality workpiece processing
- Brand new industrial appearance design, beautiful and elegant
